Post-consumer recycling
Productivity, durability and efficiency at a price that will surprise you. Everything has been designed to achieve maximum performance in the recycling of very demanding and difficult to process plastics.
- Maximum production of up to 2,700 kg/h.
- Version with and without compactor.
- Compatible with any filter changer.
- Different types of bimetallic steel.
- Extruder with infrared heating.
- Variable L/D ratio depending on the application.
Typical materials /
(PS/ABS)
Post-consumer waste
Film with inks
BOPP film
Pipe
Boxes
PP fabric
PP Plugs
PP Carpets
Fibers
Fishing nets
WEEE
(PS/ABS)
EPS
PVC cable sheath
Benefits /
Maximum profitability
- Highly competitive prices
- Maximum energy efficiency
- Repair of key components
The best quality
- We use the best bimetallic steel
- Components from leading brands
- Control of production parameters
production
Efficient after-sales service
- Excellent response time
- Remote assistance
- Stock of key parts
Total flexibility
- Customized solutions
- Integration of third party technologies
- Integration with other customer's equipment
customer's equipment
Description of the process /
The material is conveyed to the compactor by a metal-detecting infeed conveyor.
In the compactor, the material is cut and heated to dry it and optimize the extruder feed.
Optionally , a side feeder can be used for dry, rigid and shredded materials.
In the extruder the material is melted, plasticized and homogenized. The screw design is key for optimum plasticization and production.
In the degassing zone , gases and volatiles generated during the melting of the material are removed.
The molten material is filtered to remove impurities such as contaminants or infusions.
The molten material, free of impurities, is cut into pellets and cooled with water.
The pellets are conveyed to a vibrating screen to separate particles of inadequate size and the cooling water is returned to the cutter.
After being screened, the pellets are dried in a centrifuge before being transported by a turbine.
Finally, different technologies are used to calculate production in real time and the pellets are stored.
Embedded technologies /
Optimization of energy consumption
- Use of motors with maximum energy efficiency.
- Monitoring of motor and pump performance to avoid overconsumption.
- Thermal energy reuse systems .
- Optimal temperature control thanks to thermal oil cooling and infrared heating.
Maximum energy transfer in the compactor
- Specific design for heating low density materials.
- High capacity to remove moisture from light materials.
-High compaction power for optimum productivity.
- Mechanisms for precise temperature control.
Total process control
- Control screen with very visual and intuitive interface.
- Sensors for monitoring the status of motors, bearings and spindle.
-On-screen messages for decision support.
- Historicalrecording of process parameters and alarms.
Industry 4.0 and Altero Connect
- Communications interface with external management systems.
-Remote access for assistance and monitoring.
- Automatic recording of all process parameters.
-Sending of alarms by SMS or e-mail.
Models /
| Velox 80 | Velox 100 | Velox 120 | Velox 140 | Velox 160 | Velox 180 | Velox 200 | |
| Production (kg/h) | 250-350 | 450-550 | 600-800 | 900-1100 | 1500-1600 | 1600-2000 | 2000-3000 |
| Spindle diameter (mm) | 80 | 100 | 120 | 140 | 160 | 180 | 200 |
| Compactor diameter (mm) | 1100 | 1300 | 1500 | 1500 | 1700 | 2000 | 2000 |
| Energy efficiency (KWh/kg) | 0,2-0,32 | 0,2-0,32 | 0,2-0,32 | 0,2-0,32 | 0,2-0,32 | 0,2-0,32 | 0,2-0,32 |