Post-consumer recycling

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Altero VELOX: Maximum efficiency / 

icono_importantCreated with Sketch.

Productivity, durability and efficiency at a price that will surprise you. Everything has been thought to achieve maximum performance in recycling very demanding and difficult to process materials.

Optimised for processing /

 

Pre-washed PE film (HDPE, LDPE, LLDPE).

Pre-washed PP film (BOPP, CPP, etc.).

Flexible plastics.

Material with ink.

Damp material.

Very contaminated material.

Typical applications /


Pre-washed post-consumer film.

Pre-washed used agricultural film.

Flexible packaging with high ink content.

Common materials / 

film agrícola prelavado

Pre-washed agricultural film

Ejemplo residuos posconsumo

Post-consumption waste

film con tintas

Film with ink

film bopp

BOPP film

Ideal for: 

icono_filmCreated with Sketch.

Film

icono_plastico flexible

Flexible plastic

icono_post consumo

Post-consumer

icono_con tinta

With ink

icono_humedad

Damp

icono_contaminacion

Contaminated

Máquina Altero
Maximum
productivity

Maximum productivity /

1

Large compactor for optimum conditioning of the material, reducing humidity and increasing its temperature by friction.

2

Automatic regulation of material flow from the compactor to the extruder for maximum performance.

3

Maximum productivity and plastification capacity thanks to an optimised and large screw design (L/D 40).

4

Fewer production stops thanks to the continuous filter with automatic backflushing placed after the extruder.

5

Minimal waste of material even in the most demanding situations thanks to the continuous flow laser filter (optional).

cost
reduction

Cost reduction/

Fewer production stoppages, and lower spare parts costs (intermediate bushings) and losses of material thanks to the filter after the extruder.

Maximum durability of barrel and screw thanks to the use of the best bimetal steel on the market.

Rapid return on investment thanks to the highly competitive prices of our machines in relation to their productivity.

Maximum energy efficiency thanks to the use of the latest engines and the barrel being reheated by infra-red lights (60% reduction in power consumption).

Benefits

Benefits /

icono_alto rendimientoCreated with Sketch.

High performance compactor. It conditions the material so that the extruder can work at full performance and energy consumption is reduced. This is obtained by cutting, mixing, heating and drying the material. Removing the residual moisture is equal to a first degassing stage.

icono_infrarrojosCreated with Sketch.

Infrared barrel reheating to reduce energy consumption by 60% and the time to reach the target temperature by 50%

icono_gasCreated with Sketch.

Double high-power degassing stage. Thanks to the screw optimum design when pre-heating the material in the compactor and to a powerful vacuum degassing, maximum efficiency can be obtained to eliminate gasses and volatiles.

icono_filtroCreated with Sketch.

Automatic backflushing filter. Excellent filtering power, increasing the service life of the meshes and reducing operator work load. Its design and features are optimum for working with highly contaminated materials.

icono_marcasCreated with Sketch.

Top brand components (Lenze, WEG, Siemens, ABB, Knodler, etc.).

icono_pantallaCreated with Sketch.

Simple and user-friendly handling thanks to the customisable interface.

icono_enfriamientoCreated with Sketch.

Barrel cooling using thermal oil to precisely and efficiently control the temperature.

icono_contaminanteCreated with Sketch.

Maximum filtering power (up to 18% contaminants) thanks to the continuous melt filter (optional).

icono_arranqueCreated with Sketch.

Assisted start-up process for greater convenience and safety.

future
proof

Future proof/

 

According to experts, the forthcoming fourth industrial revolution and the concept of “Industry 4.0” will mark a before and after in aspects such as the monitoring of industrial activity, logistics, process optimisation, productivity monitoring, etc. All of this is possible thanks to digitisation, information exchange and Big Data management that ultimately allow for a higher level of automation.

 

Velox machines have all the technological advances necessary to integrate into this ever closer environment. Specifically, they include a complete communication interface and a powerful information recording system that enable intercommunication with external computer systems such as ERP (Enterprise resource planning) systems. This, among other things, allows our customers to:

 

icono_datosCreated with Sketch.

Upload relevant data about production onto the company’s IT system (ERP).

icono_hojaCreated with Sketch.

Automatically have a digital page with all the important information about ongoing or completed production.

icono_controlCreated with Sketch.

Control the maintenance activity of the machines for better traceability.

icono_base datosCreated with Sketch.

Record all the programming performed on a data base to identify any possible errors.

 

Maximum productivity /

1

Large compactor for optimum conditioning of the material, reducing humidity and increasing its temperature by friction.

2

Automatic regulation of material flow from the compactor to the extruder for maximum performance.

3

Maximum productivity and plastification capacity thanks to an optimised and large screw design 

(L/D 40).

4

Fewer production stops thanks to the continuous filter with automatic backflushing placed after the extruder.

5

Minimal waste of material even in the most demanding situations thanks to the continuous flow laser filter (optional).

Benefits /

icono_alto rendimientoCreated with Sketch.

High performance compactor. It conditions the material so that the extruder can work at full performance and energy consumption is reduced. This is obtained by cutting, mixing, heating and drying the material. Removing the residual moisture is equal to a first degassing stage.

icono_infrarrojosCreated with Sketch.

Infrared jacket heating para reducir el consumo energético en un 60% y el tiempo en alcanzar la temperatura objetivo en un 50%.

icono_gasCreated with Sketch.

Double high-power degassifier. Thanks to the screw press’ optimum design when pre-heating the material in the compactor and to a strong de-gasifier, maximum efficiency can be obtained to eliminate gasses and volatiles.

icono_filtroCreated with Sketch.

Constant, auto-purging filter. Excellent filtering power, increasing the service life of the grids and reducing operator work load. Its design and features are optimum for working with highly contaminated materials.

icono_marcasCreated with Sketch.

Top brand components (Lenze, WEG, Siemens, ABB, Knodler, etc.).

icono_pantallaCreated with Sketch.

Simple and user-friendly handling thanks to the customisable interface.

icono_enfriamientoCreated with Sketch.

Liner cooling using thermal oil <1] to precisely and efficiently control the temperature.

icono_contaminanteCreated with Sketch.

Maximum filtering power (up to 18 contaminants) thanks to the ERF Ettlinger filter (optional).

icono_arranqueCreated with Sketch.

Assisted start-up process for greater convenience and safety.

 

Cost reduction/

Fewer production stoppages, and lower spare parts costs (intermediate bushings) and losses of material thanks to the filter after the extruder.

Maximum durability of barrel and screw thanks to the use of the best bimetal steel on the market.

Rapid return on investment thanks to the highly competitive prices of our machines in relation to their productivity.

Maximum energy efficiency thanks to the use of the latest engines and the barrel being reheated by infra-red lights (60% reduction in power consumption).

Main characteristics /

icono_alto rendimientoCreated with Sketch.

High performance compactor. It conditions the material so that the extruder can work at full performance and energy consumption is reduced. This is obtained by cutting, mixing, heating and drying the material. Removing the residual moisture is equal to a first degassing stage.

icono_gasCreated with Sketch.

Double high-power degassing stage. Thanks to the screw optimum design when pre-heating the material in the compactor and to a powerful vacuum degassing, maximum efficiency can be obtained to eliminate gasses and volatiles.

icono_marcasCreated with Sketch.

Top brand components (Lenze, WEG, Siemens, ABB, Knodler, etc.).

icono_enfriamientoCreated with Sketch.

Barrel cooling using thermal oil to precisely and efficiently control the temperature.

icono_infrarrojosCreated with Sketch.

Infra-red barrel reheating to reduce energy consumption by 60% and the time to reach the target temperature by 50%.

icono_filtroCreated with Sketch.

Automatic backflushing filter. Excellent filtering power, increasing the service life of the meshes and reducing operator work load. Its design and features are optimum for working with highly contaminated materials.

icono_pantallaCreated with Sketch.

Simple and user-friendly handling thanks to the customisable interface.

icono_contaminanteCreated with Sketch.

Maximum filtering power (up to 18% contaminants) thanks to the continuous melt filter (optional).

icono_arranqueCreated with Sketch.

Assisted start-up process for greater convenience and safety.

Future proof/

 

According to experts, the forthcoming fourth industrial revolution and the concept of “Industry 4.0” will mark a before and after in aspects such as the monitoring of industrial activity, logistics, process optimisation, productivity monitoring, etc. All of this is possible thanks to digitisation, information exchange and Big Data management that ultimately allow for a higher level of automation.

 

Velox machines have all the technological advances necessary to integrate into this ever closer environment. Specifically, they include a complete communication interface and a powerful information recording system that enable intercommunication with external computer systems such as ERP (Enterprise resource planning) systems. This, among other things, allows our customers to:

 

icono_datosCreated with Sketch.

Upload relevant data about production onto the company’s IT system (ERP).

icono_hojaCreated with Sketch.

Automatically have a digital page with all the important information about ongoing or completed production.

icono_controlCreated with Sketch.

Control the maintenance activity of the machines for better traceability.

icono_base datosCreated with Sketch.

Record all the programming performed on a data base to identify any possible errors.